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Injection Molding×九州精密機器 - List of Manufacturers, Suppliers, Companies and Products

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Manufacturing method of MIM (Metal Injection Molding)

Manufacturing method of MIM (Metal Injection Molding)

Leave metal powder injection molding to us.

Our company is engaged in a new form of metal parts manufacturing technology called "Metal Powder Injection Molding," which integrates metal powder metallurgy technology with plastic injection molding technology. By mixing metal powder with a binder (such as plastic resin), we perform injection molding within a mold, followed by a debinding process to remove the binder, and then high-temperature sintering to produce high-density metal products. *We have published a manufacturing method using illustrations on our website. We leverage the extensive knowledge of metal materials from the Mitsui Metals Group and combine it with plastic injection molding technology to provide high-quality, low-cost MIM products. **Features of MIM:** - Capable of producing complex three-dimensional shapes and suitable for mass production - Achieves higher dimensional accuracy - High density, high strength, high hardness, and high corrosion resistance - Compatible with various materials and difficult-to-machine materials - Proposes labor-saving in subsequent processes and cost reduction, etc. *For more details, please download the PDF or contact us.

  • Injection Molding Machine
  • Processing Contract

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MIM (Metal Injection Molding)

MIM (Metal Injection Molding)

Relative density is over 95%, making it high density! The construction method can be smoothly replaced.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of parts with complex three-dimensional shapes with high precision and strength. It is a composite technology of "plastic injection molding technology" and "powder metallurgy technology," making it possible to manufacture complex shapes that can be molded with plastic using metal. With a single molding process, a shape close to the final product (near-net shape) can be obtained, aiming for a reduction in machining. Additionally, through the application of insert technology, it can accommodate hollow and undercut shapes. Primarily using stainless steel, which is considered a difficult-to-machine material, we also handle materials such as superalloys. (A list of main materials is available in the catalog.) 【Features】 ■ Three-dimensional complex shapes ■ High precision ■ High strength ■ Mass production ■ Difficult-to-machine materials *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Injection Molding Machine

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Technologies possible with MIM (Metal Injection Molding)

Technologies possible with MIM (Metal Injection Molding)

With high density and few nests, surface treatment allows for use as decorative items! Here are examples of technologies that can be achieved with MIM.

MIM (Metal Injection Molding) is a type of powder metallurgy method that uses metal powder as raw material, allowing for the mass production of complex-shaped parts with high precision and strength. On our company website, we showcase examples such as "mold shape creation for screw shapes (without machining)," as well as "mold creation for curved shapes" and "engraving of characters," using photographs. Please take a look. [Examples (Partial)] ■ Mold shape creation for screw shapes (without machining) - Capable of handling not only male threads but also female threads ■ Mold creation for curved shapes - Curved surfaces that are difficult to process can be molded without issues ■ Improvement of edge precision - By effectively utilizing the mold split, edges can be produced - Compared to lost wax, sharper angles can be created *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Injection Molding Machine

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Advantages of MIM (Metal Injection Molding)

Advantages of MIM (Metal Injection Molding)

Due to its high density, it improves strength and airtightness! Introducing the benefits of MIM technology that also leads to cost reduction.

Here are the benefits of MIM (Metal Injection Molding). In "die casting," there are challenges such as insufficient strength and low heat resistance. By adopting MIM and changing the material to iron or SUS, both strength and heat resistance are improved. Additionally, in "lost wax," cost reduction is possible by omitting post-processing due to improved dimensional accuracy, while in "press processing," cost reduction is achieved through the reduction of integrated molding processes. **Benefits of MIM:** - **Die Casting** - Strength and heat resistance are improved by changing the material to iron or SUS. - Similar mold structures can be used, allowing for replacement even in complex-shaped parts. - **Machining** - Near-net shape reduces the number of processing areas, enabling cost reduction. - Capable of mass production, which may also lead to cost reduction. *For more details, please refer to the PDF document or feel free to contact us.*

  • Processing Contract
  • Contract manufacturing
  • Injection Molding Machine

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Plastic injection molding

Plastic injection molding

We provide high-precision parts using the molding technology that we have accumulated over many years since our establishment.

The most common molding method for plastic parts involves pouring melted resin into a mold, cooling it, and solidifying it. With the technical expertise cultivated since our establishment, we continue to provide high-precision and high-strength components for fields such as medical and automotive. We accommodate a range of materials from general-purpose resins to engineering plastics. (A list of main materials is available in the catalog.) We also have other materials available, so please feel free to contact us.

  • Other Auto Parts

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Introducing the benefits of MIM with examples! Materials are currently available.

Introducing the benefits of MIM with examples! Materials are currently available.

Due to mold forming, it is possible to create various complex shapes in one go! This reduces processing and leads to cost reduction.

We would like to introduce examples where benefits arise from Metal Injection Molding (MIM). MIM, which shapes complex geometries using molds similar to plastic injection molding, can produce parts that are closer to the final shape. By reducing the number of machining areas and minimizing them, it can lead to cost reductions. Additionally, by combining parts and transforming them into complex shapes through MIM, it is possible to create shapes that leverage the cost-saving advantages of the MIM process, while also eliminating processes such as welding and assembly. 【Examples of Benefits】 ■ Horizontal hole shapes and undercut shapes - Shaping complex geometries using molds like plastic injection molding - Can be produced in shapes close to the final form (near-net shape) - Reducing machining areas allows for cost reductions ■ Integration of parts - Combining parts to transform them into complex shapes for MIM - Can create shapes that lead to cost reductions utilizing the MIM process - Eliminating processes such as welding and assembly can also contribute to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

  • Other molds
  • Processing Contract

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